Medical Device & Biomedical Engineering
Design, prototyping, and engineering for Class I & II medical devices — concept to production, by a biomedical engineer who's shipped real hardware.
What I do
Services
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Automated Design-Controls Documentation
Design inputs and outputs, verification & validation records, and design history file assembly — generated from the design process as it happens, not reconstructed afterwards. I've produced these by hand across real device programs; now I build the AI that does it.
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CAD & Design
Full-range CAD — parametric modeling, surfacing, free-form sculpting. Native CAD, STL/OBJ, and manufacturing drawings.
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In-House 3D Printing
Professional FDM/SLA printers up to 300×300×605 mm, in flexible, tough, heat-resistant, and biocompatible materials.
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Prototyping
Proof-of-concept through pre-production, with design-for-manufacturability built in from day one.
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Reverse Engineering
Turn a physical part or scan into an editable 3D model to replicate, modify, or improve.
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FEA & Verification/Validation
Analysis and V&V to prove designs meet spec — before they ship.
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Machining & Injection Molding
CNC parts through ISO-compliant suppliers; injection-molding optimization and basic mold design.
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3D Renderings & Animation
Photoreal renders and animation for sales, marketing, and training.
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Design Improvement & CAPA
Component redesign and corrective action to improve quality, manufacturability, and cost.
Selected work
Real devices, designed and built.
A sample of hardware I've taken from concept through design, printing, testing, and iteration.
Biomechanics test rig
Designed and built in-house (MATLAB + Arduino) — 50–100× faster, lower-cost device testing. Specimen obscured.
Surgical instrument prototype
Hinged instrument printed in clear SLA resin for fit and function checks before tooling.
Design iterations
Successive prototype revisions — geometry and mechanism refined print by print.
Multi-component device design
Precision stainless components, a ratcheting adjustment mechanism, and quick-release fittings — designed as one assembly, and designed to be manufactured.
Anatomical modeling — foot & ankle
Patient-specific CAD for surgical planning and implantable-device design.
In-house SLA & FDM printing
Prototypes printed in-house on both SLA and FDM machines — flexible, tough, heat-resistant and biocompatible materials, post-cured on site.
Let's find the highest-value thing to automate first.
Book a free opportunity call — we'll find where this would save you the most, then I'll build you a short demo on your own workflow. No pitch, no obligation.
Book a free opportunity call →